Load Assessment Method for Multi-Layer Oceanographic Winch with Synthetic Fibre Ropes Based on Non-Rotation Symmetric Cylindrical Model

Offshore winches are crucial in marine engineering, particularly in marine scientific research and deep-sea exploration. The use of fibre ropes presents significant opportunities for the weight reduction of winches as a consequence of the low length–strength ratio and characteristics of corrosion resistance. Nonetheless, a challenge arises in underestimating the stress load levels in load assessments of multi-layer winch systems using synthetic fibre ropes. Traditional computational methods reliant on symmetrically rotational models fall short in accurately predicting and assessing practical applications. This paper introduces a finite element analysis model based on a non-rotationally symmetric approach with four surfaces subjected to various radial pressure on account of the deformation of the fibre ropes. In the design model, sixteen stress detection paths have been incorporated to identify and confirm non-linear stresses. The outcomes of the finite element simulations have been compared with experimental results with two synthetic fibre ropes, each with distinct deformation characteristics utilised. The findings demonstrate that the application of the model aligns well with experimental results, showcasing its relevance and practical value in real-world scenarios. Precise theoretical calculations and experimental validation are pivotal to ensuring that equipment reliability and safety are maintained alongside the pursuit of light-weighting.